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24 July
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16870 Garvin Mesa Road
Paonia, CO 81428

(970) 527-3573
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Here is my plan for sheep coats.

Sheep Coats

Coat parts from top left to right: 2 assembled leg pieces, chest piece, chest reinforcing, coat body folded in half

Sheep Coats

Fully Assembled Sheep Coat

Sheep Coats

Fully Assembled Sheep Coat from inside, chest piece is at top, girth tucks on sides then leg straps on either side and tail tucks at the bottom.

Sheep Coats

Fully Assembled Sheep Coat inside out showing chest corner reinforcing strip.

Sheep Coats

Detail of chest corner reinforcing strip.

Sheep Coats

Detail of Leg strap Attachment

Sheep Coats

Detail of Leg strap Attachment

Sheep Coats

Last years' model on a sheep. This version was missing the girth tucks and the leg straps are too long.

Sheep Coats

Another version from last year. Serged edges, girth tucks but leg straps not right yet.

Sheep Coats

Side view of the coat above. You can see the leg straps are way too big.

Coat design is fairly simple. For a size 34 coat I cut a rectangle of fabric 34 inches by 36 inches for the coat body. The chest piece for a 34 is a rectangle 10 inches by 12 inches for most sheep. They can be a bit larger if required. I make 2 small reinforcing pieces about 5 inches by 1.5 inches wide. I make 2 leg straps 3.5 inches wide by 15 inches long.

I use my serger to serge all the edges on all sides of the coat body, chest piece and reinforcing pieces. The leg straps are folded in half, good side out and I use the serger around the 3 cut sides.

The 34 inch size runs nose to tail along the backbone. The 36 is the round over the sides for my fat sheep. A 34W coat is 38 or 40 inches around and is necessary for pregnant ewes.

Coat is assembled by taking the chest piece and sewing it to the 2 front edges of the coat body to give more room for wide chested sheep. Make the short side the height and the long side the width.

The 2 reinforcing pieces are sewn at the upper edge at the right angle where the chest piece meets the body. I sew down one side, fold over in half to turn the corner, sew the other side and turn to sew all around the edges. I discovered I needed these reinforcing pieces or the chest seams rip out.

Legs are attached at the back end and along the side with the serged edge parallel to the serged bottom of the coat and the rounded folded edge near the sheep udder. Be sure to leave a thumbs width behind the back edge of the sheep coat for ease.

I take a girth tuck on each side behind where the chest attaches to put a tiny gather there. I take 4 tail tucks along the top back edge so the coat doesn't gape at the tail.

New parts for this design are serging all the edges but not rolling or making the seams more elaborate. It remains to be seen whether that works. I've done some serged edges on some repairs but never whole coats before.

The hard parts are attaching the 2 reinforcing pieces and turning the coats to get the most forward section of the leg attachment done.

The best sewing sequence is to cut and serge all the parts. Set up for assembly line sewing. Mark where the chest piece and leg straps will go on all your coats. After each seam re-fold and set up again for the next seam so it's easy to pick up a coat and start sewing. Sew the chest piece to one side on all coats. Then refold and sew the reinforcing to that side. Sew the leg straps on the back section first for each side. Then turn the legs and sew them down. Sew the chest piece to the other side, sew the reinforcing to that side. Pin the girth and tail tucks and then sew them all in sequence.

Sizes of coats for my sheep are even sizes starting at 24 up to 36 inches from neck to tail which I call the length of a coat and its basic size. The width is at least 2 inches longer than the length. W coats are at least 4 inches wider than their length. Leg straps for coats from 24 to 30 inches are 12 inches long. Leg straps for 32-36 inch sizes are 15 inches long. Chest pieces for small sizes are 8 inches by 10 inches. Larger coats are 10 by 12 or larger. Small sizes 28 and below do not need girth tucks. SOme of the larger W sizes need mroe than one set of girth tucks but you will have to let them out over time so make them simple to rip out. Small sizes 30 and below get one set of tail tucks. Larger sizes get 2 pairs of tail tucks.

The fabric is critical to a good coat. There are lots of things we've tried that do not work, Cordura, ripstop, canvas, sunbrella, etc. What does work well is 120 denier nylon Oxford weave material. It lasts well, breathes and the wool does not felt under it.

We only coat our sheep when they come into the corrals in winter for hay. I typically plan on each adult ewe needing 2 or 3 coats over that time as I start in a smaller size and increase the size as their wool grows. Lambs may take up to 5 coat changes as they grow over that first winter. It's critical to change the coats as soon as the sheep get tight in thenm or the wool will felt.

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